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Our Process
01
Material Selection
We start by identifying the optimal bio-composite blend for your product’s protection, sustainability goals, thermal needs, and shipping environment—ensuring the material is engineered for performance from day one.
02
Custom Design
Our team creates a precision-fit design tailored to your product using advanced modeling and real-world stress scenarios.
The result: a form factor that protects better while using less material.
03
Rapid
Prototype
You receive a rapid prototype for testing and validation.
This phase ensures the design meets your drop, vibration, humidity, and thermal requirements—before anything goes into production.
04
Production & Delivery
Once approved, we scale production with consistent quality and tight tolerances.
Your packaging is manufactured at volume and delivered on schedule, ready to drop into your existing operations with no retooling.
Woven Bio creates
high-performance, natural-fibre composites that replace plastics and foams without sacrificing protection or design.
Built for real-world packaging challenges, our fully biodegradable, home-compostable materials integrate seamlessly into existing production lines, helping brands cut carbon, reduce waste, and scale sustainable packaging.
The Benefits Behind Every Package
Eliminating Fossil-Based Packaging
Woven Bio helps brands move beyond petrochemical foams and plastics, creating circular, high-performance alternatives that work in real-world operations.
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EPS-level strength
Converts agricultural waste (pineapple leaf, banana, hemp, flax, wool) into engineered composites with EPS-level strength
Fully biodegradable
Fully biodegradable and home-compostable for end-of-life impact, zero microplastics or toxins
Drop-in Compatibility
Drop-in compatibility with existing production and packaging lines
Strong
3–5× stronger than paper pulp, with superior impact resistance and engineered shock absorption
Stable
Dimensional stability in humid environments, heat, and transport
Lightweight
Lightweight materials reduce shipping volume without compromising protection
Precise
Precision moulding ensures ±1 mm tolerances for exact fit and consistent quality
Performance
You Can Rely On
Our natural-fibre composites are designed to protect products while keeping logistics predictable.
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Tailored for Every Product
Whether consumer electronics, home goods, luxury items, or premium beverages, Woven Bio adapts to your design and operational needs.
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Custom-made
Custom moulding for trays, inserts, shells, and protective forms
Scalable
Scalable for pilots or full global rollouts
Reusable & returnable
Supports reusable or returnable packaging components, and structural or semi-structural transport packaging
Proprietary technology
Proprietary fibre–resin technology balances performance and cost
Scalable
Automation-ready and compatible with high-volume production lines
Net Zero enabler
Enables brands to meet Net Zero and regulatory targets while reducing lifecycle emissions by over 50%
Reduces reliance on EPS
lowers shipping costs through lighter, efficient designs, and supports circular, regenerative material flows
Verified, Scalable,
Cost-Competitive
Woven Bio makes sustainable packaging achievable for any brand.
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